Confidential client
High Speed USB 3.1 Very Thin Cable
- 0.3mm
- coax cable diameter
- USB 3.0
- speed target, low volume & weight
- PCB + tests
- custom adapters, throughput validated

A hardware team needed a high-speed, low-volume, low-weight USB 3.0 cable solution — thin enough to fit where a standard USB cable simply wouldn't.
We selected and tested special ultra-thin coaxial cables down to 0.3mm diameter, then backed the connector with our own hardware design consultancy: custom PCB adapters and throughput testing to prove the solution actually performed at USB 3 speeds.
Project stages
- 01
Challenge
The client needed a high-speed USB 3.0 cable solution that was both low-volume and low-weight — standard USB cabling was too bulky for the application.
- 02
Cable selection and test
We sourced and tested special ultra-thin coaxial cables, down to 0.3mm in diameter, screening for the signal integrity a USB 3 link actually needs at that scale.
- 03
Hardware design and validation
On top of the cable selection, we provided hardware design consultancy and built custom PCB adapters, then ran throughput tests to validate real-world performance.

In detail


